TEXSTEAM SERIES 5100 CHEMICAL INJECTION PUMP

TEXSTEAM Series 5100 adalah pompa injeksi kimia bertenaga gas atau pneumatik yang dirancang untuk aplikasi dosing kimia secara akurat dan andal pada industri minyak & gas, sistem perpipaan, kilang, pengolahan air, serta fasilitas proses industri lainnya. Dirancang sebagai pompa plunger positive displacement single-acting, Series 5100 mampu memberikan kontrol injeksi yang presisi, kemampuan tekanan tinggi, dan performa operasional yang stabil pada lingkungan kerja lapangan yang berat.

Pompa ini digerakkan menggunakan gas melalui sistem diafragma dengan mekanisme spring return, serta dilengkapi pengaturan panjang langkah (stroke length) dan kontrol kecepatan untuk fleksibilitas performa injeksi kimia. TEXSTEAM Series 5100 banyak digunakan untuk aplikasi injeksi methanol, inhibitor korosi, demulsifier, pencegahan scale, dan berbagai kebutuhan dosing bahan kimia proses lainnya.

Series 5100 mampu menghasilkan tekanan pompa tinggi hanya dengan tekanan gas minimum sebesar 8 psig serta mampu mengalirkan hingga 30 gallon per hari, tergantung pada konfigurasi model yang digunakan.

Fitur Utama

• Pengoperasian menggunakan tenaga gas atau pneumatik
• Desain pompa plunger positive displacement
• Pengaturan kecepatan dan panjang langkah (stroke) yang dapat disesuaikan
• Kemampuan injeksi kimia bertekanan tinggi
• Konstruksi kompak dan ringan
• Desain bearing tertutup tanpa oli (oil-less sealed bearing)
• Plunger dan komponen internal berbahan stainless steel
• Jumlah komponen bergerak minimal untuk memudahkan perawatan
• Tersedia opsi sour gas trim
• Cocok digunakan pada lingkungan hazardous industri minyak & gas
• Tersedia opsi konfigurasi microswitch

Setiap kepala pompa fluida (fluid pump head) dilengkapi dengan plunger stainless steel, ball check valve, spring, adjustable VEE packing, dan priming valve untuk memastikan performa injeksi yang andal dan stabil.

Aplikasi Umum

• Injeksi methanol pada jalur pipa gas
• Injeksi corrosion inhibitor
• Injeksi scale inhibitor
• Sistem injeksi demulsifier
• Dosing bahan kimia untuk pengolahan air
• Proses blending pada kilang (refinery)
• Pelumasan bearing bertekanan tinggi
• Sistem hydrostatic testing
• Sistem sampling
• Fasilitas produksi minyak & gas

Series 5100 dirancang khusus untuk layanan injeksi kimia pada operasi upstream dan midstream yang membutuhkan performa tinggi dan keandalan operasional.

Prinsip Kerja

TEXSTEAM 5100 bekerja menggunakan tekanan gas atau pneumatik yang menggerakkan assembly diafragma dengan mekanisme spring return. Pergerakan diafragma tersebut akan menggerakkan plunger stainless steel di dalam injection head sehingga menghasilkan aliran injeksi kimia dengan sistem positive displacement.

Kecepatan pompa dikontrol dengan mengatur aliran pembuangan gas (exhaust gas discharge), sedangkan volume output diatur melalui kontrol panjang langkah (stroke length control). Rotary three-way valve yang digerakkan oleh pegas akan secara otomatis membalik siklus pemompaan untuk menghasilkan operasi kontinu.

PRESSURE RELIEF VALVE CROSBY 2” Class 300 x 3” Class 150

Crosby™ 2” x 3” Pressure Relief Valve adalah katup pengaman tipe spring-loaded berkinerja tinggi yang dirancang untuk memberikan perlindungan otomatis terhadap tekanan berlebih (overpressure) pada pressure vessel, sistem perpipaan, boiler, jalur steam, dan berbagai peralatan proses industri.

Dirancang dan diproduksi sesuai standar ASME, valve ini memberikan performa pelepasan tekanan yang andal, tingkat kerapatan seat yang sangat baik, serta kemampuan reseating yang stabil pada kondisi operasi yang berat dan menuntut. Valve akan terbuka secara otomatis ketika tekanan sistem melebihi set pressure yang telah ditentukan, dan akan menutup kembali dengan rapat setelah tekanan kembali ke kondisi normal.

Konfigurasi inlet 2” ANSI Class 300 dan outlet 3” ANSI Class 150 memberikan kapasitas pelepasan tekanan yang efisien untuk aplikasi steam, gas, vapor, maupun cairan yang umum digunakan pada industri minyak dan gas, petrokimia, kilang, proses kimia, serta pembangkit tenaga listrik.

Spesifikasi Teknis

Deskripsi

SpesifikasiCrosby™ Pressure Relief ValveProdusen
Crosby™ EmersonTipe Valve
Spring Loaded Pressure Relief ValveUkuran Valve
2” x 3”Rating Inlet
ASME / ANSI Class 300Rating Outlet
ASME / ANSI Class 150Koneksi Inlet
2” RF Flanged ANSI 300Koneksi Outlet
3” RF Flanged ANSI 150Material Body
ASTM A216 WCB Carbon SteelMaterial Bonnet
Carbon SteelMaterial Trim
Stainless SteelTipe Seat
Metal Seat / Soft SeatMaterial Spring
Alloy Steel

Desain Valve
Spring Loaded Full Lift

Media Fluida
Steam, Gas, Vapor, dan Cairan

Rentang Set Pressure
Dapat disesuaikan sesuai kebutuhan proses

Pengaturan Blowdown
Adjustable Blowdown Ring

Standar Kebocoran
API 527

Standar Desain
ASME Section VIII

Sertifikasi Kapasitas
National Board Certified

Posisi Instalasi
Pemasangan Vertikal

Rentang Temperatur
Tergantung pada pilihan trim dan seat

Aplikasi
Perlindungan terhadap tekanan berlebih (Overpressure Protection)

Fitur Utama

• Perlindungan otomatis terhadap tekanan berlebih yang andal
• Kapasitas pelepasan tekanan tinggi dengan performa optimal
• Konstruksi industri heavy-duty yang kuat dan tahan lama
• Karakteristik pembukaan dan penutupan kembali yang stabil
• Performa kerapatan seat yang sangat baik
• Cocok untuk aplikasi steam, gas, vapor, dan cairan
• Desain sesuai standar ASME Section VIII
• Kapasitas relieving bersertifikasi National Board
• Umur operasional panjang
• Perawatan mudah dan ketersediaan spare part yang baik

Aplikasi

• Pabrik Pengolahan Minyak & Gas
• Fasilitas Petrokimia
• Kilang Minyak (Refinery)
• Pembangkit Listrik
• Sistem Steam dan Boiler
• Industri Proses Kimia
• Perlindungan Pressure Vessel
• Sistem Proses Industri

Standar Scope of Supply

• Crosby™ Pressure Relief Valve Assembly
• Factory Calibration & Set Pressure Testing
• Nameplate & Certification Tag
• Installation & Maintenance Manual
• Standard Mounting Accessories

Aksesori Opsional

• Stainless Steel Trim
• Konfigurasi Soft Seat
• Lifting Lever
• Test Gag Assembly
• NACE Compliance
• Material Spring Khusus
• Dokumentasi Bersertifikasi API

Keunggulan

Crosby™ 2” x 3” Class 300 x 150 Pressure Relief Valve menawarkan perlindungan keselamatan yang andal dengan performa pelepasan tekanan yang presisi, konstruksi industri yang kokoh, serta kemampuan perlindungan overpressure yang telah tersertifikasi. Keandalan yang telah terbukti dan kesesuaiannya dengan standar keselamatan tekanan internasional menjadikan valve ini solusi ideal untuk aplikasi industri kritis yang membutuhkan operasi pelepasan tekanan secara kontinu dan akurat.

NUFLO MC-II Plus EXP Flow Analyzer

NUFLO MC-II Plus EXP Flow Analyzer adalah alat analisa aliran elektronik tipe explosion-proof yang dirancang khusus untuk menampilkan laju aliran (flow rate) secara akurat serta akumulasi total aliran pada area industri berbahaya atau hazardous area.

Perangkat ini dikembangkan untuk digunakan bersama turbine flow meter dan berbagai perangkat pengukuran aliran dengan output pulsa (pulse output). MC-II Plus EXP mampu memberikan monitoring lokal yang andal terhadap laju aliran sesaat (instantaneous flow rate) dan total akumulasi aliran dengan konsumsi daya rendah serta stabilitas operasional jangka panjang.

Flow analyzer ini menggabungkan teknologi mikroprosesor canggih dengan housing explosion-proof yang kokoh, sehingga sangat ideal digunakan pada aplikasi industri minyak dan gas, petrokimia, perpipaan, serta berbagai proses industri berat lainnya.

NUFLO MC-II Plus EXP mendukung konfigurasi pemasangan langsung (direct mounting) maupun pemasangan jarak jauh (remote mounting). Perangkat ini juga kompatibel dengan sensor magnetic pickup dan flow meter penghasil pulsa yang umum digunakan pada sistem pengukuran hidrokarbon cair maupun utilitas industri.

Instrumentation

Instrumentation is a collective term for measuring instruments used to indicate, measure, and record physical quantities. The term originates from the art and science of designing and manufacturing scientific instruments. Instrumentation can refer to devices as simple as direct-reading thermometers or as complex as multi-sensor components in industrial control systems. Today, instruments are widely used in laboratories, refineries, factories, vehicles, and even in everyday household applications.

Instrumentation equipment consists of various types designed to meet the needs of different industrial sectors. Various instruments, such as ultrasonic flow meters, help companies operate effectively and efficiently by providing accurate and non-contact liquid flow measurement.

Each industrial sector requires different types of equipment to support smooth production processes. Therefore, selecting the right equipment, such as rotameter flow meters, will significantly affect company performance and productivity by ensuring accurate and efficient fluid flow measurement.

The implementation of a reliable system has become essential for every company today. Instrumentation devices, such as transfer pumps, play an important role in controlling and monitoring existing systems, ensuring material transfer processes operate efficiently and safely.

Choosing the right instrumentation equipment greatly influences company operations. Incorrect selection of equipment, such as piston pumps, can cause serious disruptions in production processes, reduce efficiency, and increase operational costs.

Experienced instrumentation equipment distributors are highly needed to provide high-quality products. Trusted suppliers in Indonesia, including those offering vane pumps, ensure that the products supplied meet the highest standards and are reliable for various industrial applications.

A company’s success highly depends on the quality of the instrumentation equipment being used. Therefore, it is important to ensure that the selected products, such as the Lubtec Electric Diesel Pump, have proven quality in the market and can support smooth operations with high efficiency.

Using the right equipment can improve efficiency and reduce the possibility of errors. With suitable devices, such as the Fill Rite FR 1211, companies can respond more quickly to changes in production processes and ensure fuel transfer operates with optimal precision and speed.

Reliable instrumentation equipment suppliers provide a wide range of products to support industrial needs. Make sure to choose a distributor that offers the best products, such as the Fill Rite FR 1612, along with adequate services to ensure optimal performance and operational efficiency.

Siemens SITRANS LR260 Radar Level Transmitter

Product Description

The Siemens SITRANS LR260 is a high-performance 2-wire pulse radar level transmitter engineered for continuous level measurement of solids and liquids in storage vessels, silos, bins, and process tanks.

Utilizing advanced 25 GHz radar technology, the SITRANS LR260 delivers accurate and reliable level measurement even in challenging process conditions including heavy dust, high temperatures, and difficult bulk solid applications. The compact horn antenna design allows easy installation on narrow nozzles while maintaining excellent measurement performance.

The transmitter features Siemens Process Intelligence signal processing technology for enhanced measurement reliability, false echo suppression, and stable operation in harsh industrial environments.

Technical Specification

Description Specification
Product Name Siemens SITRANS LR260
Manufacturer Siemens
Product Type Radar Level Transmitter
Measuring Principle 25 GHz Pulse Radar
Frequency K-Band 25 GHz
Measurement Type Continuous Level Measurement
Application Solids & Liquids
Maximum Measuring Range Up to 30 m (98.4 ft)
Minimum Detectable Distance 0.05 m (2 inch)
Output Signal 4–20 mA with HART®
Optional Communication PROFIBUS PA
Power Supply 24 VDC
Process Connection Threaded or Flanged
Antenna Type Horn Antenna
Housing Material Aluminum, Powder Coated
Process Temperature -40°C to +200°C
Process Pressure Up to 3 bar g
Accuracy High Accuracy Radar Measurement
Protection Rating Industrial / Hazardous Area Suitable
Mounting Position Top Mount
Diagnostics Echo Profile & Quick Start Wizard
Configuration Local Display / Handheld Programmer / SIMATIC PDM

Technical specifications are based on Siemens official SITRANS LR260 technical documentation.

Key Features

  • 25 GHz high-frequency pulse radar technology
  • Accurate level measurement for solids and liquids
  • Reliable operation in dusty and high-temperature environments
  • Compact horn antenna suitable for narrow nozzles
  • Advanced Process Intelligence signal processing
  • Auto False-Echo Suppression capability
  • Easy setup using Quick Start Wizard
  • HART® and PROFIBUS PA communication options
  • Rugged industrial construction
  • Suitable for hazardous area installations

The SITRANS LR260 is specifically designed for difficult bulk solid applications such as cement, flour, grain, coal, and plastic pellets where dust and buildup are common challenges.

Applications

  • Cement Silos
  • Grain Storage
  • Coal Bunkers
  • Plastic Pellet Storage
  • Powder & Bulk Solids
  • Chemical Storage Tanks
  • Water & Wastewater Facilities
  • General Industrial Process Vessels

 

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